6.Refueling lubrication:

  1. Use 46# gear oil for turbine box, change oil once after the maching is running for 100 hours. 

      Afterward,  change the oil every 6 months. The oil level should be maintained at 1/3 or more.

 

  7.Trim polishing plate:

    After the disc is worn out, it must be machined on the lathe and then trimmed. The emery or white

    steel jade sand, brown steel jade sand, and  green silicon carbide sand are used for the repair. Sand 

    particle size generally between 100-200 meshes. Trim the polishing plate with a trimming ring. When 

    the polishing plate is convex, the trimming ring moves towards the center; Otherwise it moves 

    outwards; If it is wavy, then one ring moves towards the center, one ring moves to the outside and

    the other ring remains in place. The trimming ring movement generally does not exceed 5mm.

 

   8.Defect analysis and troubleshooting

    Possible Problem:Scratch 

    Possible Causes:1.Scraps of the workpiece. 2.Coarse sand is mixed in polishing liquid.   

   Solutions: 1.Clean workpiece 2. Change polishing liquid 3. Trim polishing plate

   Possible Problems:Not Shinning enough

   Possible Causes:1.Quality of Abrasive paste is poor 2.Workpiece is green. 3.Plate line on

   Table-board is shallow 4. Polishing time is too short

   Solutions:1.Change abrasive paste 2.Change workpiece 3.Adding plate line 4.Set an

    reasonable polishing time

   Possible Problems:Poor flatness 

   Possible Causes:1.Table board is uneven 2.Polishing time is too short. 

   Solutions:Trim polishing plate 2.Prolong Polishign time

   Possible Problems:Machine can not be started 

   Possible Causes:phase error of motor 

   Solutions:Change the connection phase

  9.Accessories:

  1) 3 pieces of conditioning rings.             2) 6 pieces of Isolation panels.               3) 1 piece of hex wrench.

 

Weight & Dimensions:

GROSS WEIGHT – 686 KGS APPROX 

DIMENSIONS :  L 111.8 x W 111.8 x H 106.7 CMS APPROX


 How to choice the ideal polish and lapping machine ?

As you are already aware, machines for lapping/polishing mechanical seals basically divided into Soft Lapping / Soft polishing and Hard Lapping / Hard Polishing.
 
In Mechanical seals, you have seals of SS, Hardened steel, Coated like Stellite and some non-ferrous applications also. The lapping of these materials are usually by Abrasive slurry and polishing usually by 4/0 Emery sheet by hand, else with polishing pads and polishing slurries.
 
Hard lapping / Polishing – Usually referred to the use of Synthetic or Natural Diamond as abrasive. And again not all lapping or polishing application calls for the same abrasive.
 
And the selection of Vehicle or lapping media is very important.
 
For Carbon, SiC, TiC and Ceramic - the plates should be different, i.e. 3 plates, but again Ceramic if lapping and polishing is to be done, m/c's should be separate and plates separate for rough polishing and fine polishing.
 
With Paraflat, we have never given a quote to any customer off-hand, we always insist on knowing the details of the part/s to be lapped or polished, the previous operation, output quantity planned per shift of 8 hours, part drawings, etc. This practice helps us make a proper recommendation.
 
* For other lap plates of Copper, etc, if required, the prices will be different.
* Kindly also confirm the power supply details. 

  
Hence it is always better if the user/client’s requirement is known before hand to make a correct recommendation, else lot of time is spent making corrections and clarifications.